Packaging Automation

Hydraulics

Hydraulic axes control for complex kinematics. Proportional valves, PID loops and high precision positioning systems.

MOTION

Hydraulic Axes Control

We develop software for the control of complex and synchronized kinematics via hydraulic actuators.

Interfacing and parameterization axis control cards for actuators with proportional valve management.

Advanced PID loops with integrated torque control for precise and spectacular movements.

Areas of application:

  • Hydraulic Axes: cylinders, motors, actuators
  • Proportional Valves: flow rate and pressure control
  • PID Control: position, speed, torque
  • Synchronization: multi-axis, kinematics

Axis Control

Hydraulic axes control with position and speed feedback

Proportional Valves

Proportional valve management with precise flow control

PID Advanced

PID loop with anti-windup, feedforward and torque control

Synchronization

Multi-axis synchronization for complex kinematics

SUPERVISION

Distributed HMI & Supervision

We design distributed HMI systems with dedicated interfaces for different roles : operators, maintainers, supervisors.

Remote supervision and diagnostics in the cloud for quick interventions and reduction of troubleshooting times.

Interfaces multilingua for international staff and worldwide operations.

Areas of application:

  • Multi-Role HMI: operators, maintainers, supervisors
  • Remote Access: cloud supervision, diagnostics
  • Alarms: push notifications, escalation
  • Multilingual: international interfaces

Role-Based HMI

Optimized interfaces for operators, maintainers and supervisors

Remote Supervision

Remote supervision and diagnostics in the cloud 24/7

Smart Alarms

Alarm management with push notifications and real-time dashboard

Trend & History

Historical trends and data analysis for optimization

COMMISSIONING

International Commissioning

We manage the entire commissioning process from complete engineering at commissioning in the field.

FAT, SAT testing and on-site support in real conditions for international events.

Consolidated experience on projects worldwide including Expo Dubai 2020 with global visibility.

Areas of application:

  • Engineering: specifications, architecture, interfaces
  • FAT/SAT: comprehensive tests, simulations
  • On-Site: commissioning in real conditions
  • Support: post commissioning assistance

Full Engineering

Complete engineering: specifications, architecture and interfaces

FAT/SAT Testing

Test factory and site acceptance with complete protocols

Worldwide Support

On-site commissioning in international locations

Event Experience

Experience on events of global visibility

ENERGY

Energy Applications

We develop control systems for solar concentrators with high precision positioning via hydraulic kinematics.

Control via proportional valves with double PID loop and receiving solar position based on time.

Positioning accuracy < 0.01° for maximum concentration efficiency.

Areas of application:

  • Solar Tracking: sun position, time
  • Precision: < 0.01° accuracy
  • Control: dual PID loop, torque
  • Automation: test recipes, car reports

Solar Tracking

Reception of solar position according to time

High Precision

Positioning accuracy less than 0.01°

Dual PID Loop

PID double loop control with torque management

Auto Reporting

Generation of test recipes and automatic reports

USE CASE

RWOS Expo 2020 Dubai - Mobile Wing System

Complete engineering for the wing handling system of the RWOS pavilion at Expo 2020 Dubai. The project required PLC development for complex and synchronized kinematics, distributed HMIs for multilingual operators, and remote supervision with cloud diagnostics.

Challenges Faced

  • Perfect synchronization of mobile wings in a highly visible scenographic context
  • Compliance with international safety regulations for public events
  • Multilingual interfaces for staff of different nationalities
  • Remote diagnostics for intercontinental distance troubleshooting

Applied Skills

Hydraulic ControlMotion SynchronizationSafety SystemsRemote DiagnosticsInternational Projects

Technologies Used

Siemens TIA V18IO-LinkProfinetPROFIsafeWinCCInfluxDBVue.js

Results Obtained

  • Perfectly synchronized, reliable and spectacular wing opening
  • Safe system compliant with international regulations
  • Clear and operational interfaces for multilingual staff
  • Flawless execution in an event of global visibility
USE CASE

Solar concentrator with hydraulic control

Complete engineering for solar concentrator mirror movement system. Kinematic control via proportional valves via double PID loop and integrated torque control, with interface for position reception depending on the time of day.

Challenges Faced

  • Positioning accuracy required < 0.01° to maximize efficiency
  • Control of proportional valves with variable dynamic response
  • Automatic solar tracking based on astronomical calculations
  • Electrical, mechanical and hydraulic integration in a single software

Applied Skills

Proportional ValvesDual PID ControlSolar TrackingPrecision PositioningRecipe Management

Technologies Used

PLC SiemensProportional valvesLoop PID CascataHMIData Logging

Results Obtained

  • Positioning accuracy < 0.01° achieved and validated
  • Complete integration of all subsystems via software
  • Automatic generation of test recipes and reports
  • Completely autonomous customer in system management and tuning

Contact us

A quote, a particular request, or simply a coffee to meet us? Write to us and we will reply to a "nano-second".

Address
Piazza Maestri del Lavoro 7
20063, Cernusco sul Naviglio (MI)
Italy
Address
Piazza dei Martiri 1
40121, Bologna (BO)
Italy
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