Logistics
Automation for handling systems, AGVs, logistics SCADA and virtual commissioning. From the automatic warehouse to the airport
PLC automation for logistics
We design and develop PLC software for systems material handling , covering sorters, feed lines, merge, junction and high capacity sorting.
Let's implement flow control, priority and jam management logics to ensure operational continuity and reliable performance even in peak conditions.
Development of standard and reusable PLC libraries to reduce design complexity, commissioning times and maintenance costs.
Areas of application:
- •Sorter & Junction: sorting, merge and diverter logics
- •Intro & Merge: controlled introduction and dynamic priorities
- •Jam Handling: detection, automatic and assisted recovery
- •Flow Control: flow optimization and congestion prevention
PLC Flow Control
Deterministic PLC logic for flow management and sorting priorities
Sorter Logic
Advanced control of high-capacity sorters, diverters and junctions
Jam Management
Jam detection and resolution strategies to reduce downtime
Reusable Libraries
Modular PLC libraries for standardization and simplified maintenance
SCADA for Airport Logistics
We design specialized SCADA systems for airport logistics with supervision of baggage flows and real-time tracking.
Interfacing with PLC and airport management systems (BHS) for complete control of operations.
Graphic standardization and industrial UX per- operatori - e - manutentori - con - dashboard - ottimizzate
Areas of application:
- •Overview Pages: plant view, line status, flows
- •Detail Views: individual sections, diagnostics
- •Tracking: baggage location, transit times
- •Alarms: alarm management, history, notifications
SCADA Overview
Supervision pages with line status, flows and operational KPIs
Tracking Real-Time
Real-time baggage tracking with location display
Analytics Dashboard
KPI dashboard for incident control and flow optimization
Maintenance Ready
Ready base for predictive maintenance and trend analysis
AGV
We develop control systems for autonomous driving vehicles (AGVs) intended for internal logistics in complex industrial environments.
Integration laser sensors, self-alignment algorithms and safety logics for autonomous operations.
Commissioning in highly complex areas including Oil environments
Areas of application:
- •Navigation: laser sensors, self-alignment
- •Safety: obstacles, prohibited areas, emergencies
- •Control: PLC, industrial radio control
- •Supervision: HMI, diagnostics, fleet management
AGV Control
PLC as the operating brain with safety and maneuver logics
Laser Navigation
Integration of laser sensors and self-alignment algorithms
Fleet Supervision
HMI for fleet supervision, diagnostics and control
Field Commissioning
Commissioning in highly complex areas
Virtual Commissioning Logistics
We use Emulate3D by Rockwell Automation for virtual modeling of logistics lines and conveyors.
Direct connection to Real PLCs for logic tests , performance analysis and cycle times.
Reduction of up to 50% in commissioning time real with advance validation of each component.
Areas of application:
- •Warehouse: automatic warehouses, picking
- •Conveyor: merge/divert, accumulation, sorting
- •AGV/AMR: autonomous fleets, routing
- •WMS Integration: end-to-end management tests
Warehouse Simulation
Automatic warehouse modeling with picking and storage
Conveyor Systems
Conveyor simulation, merge/divert and sorting
AGV/AMR Fleet
Fleet testing with dynamic routing and collision avoidance
Throughput Analysis
Flow optimization and production capacity validation
WMS integration
We integrate automation systems with WMS, ERP and analytics platforms for a complete view of logistics operations.
Real-time dashboard for Operational KPIs, throughput analysis and layout optimization.
Data-driven decision support with automatic reporting for management.
Areas of application:
- •WMS/ERP: bidirectional interfacing
- •KPI Dashboard: throughput, efficiency, downtime
- •Data Analysis: history, trend, optimization
- •BI Integration: Power BI, Grafana, reporting
WMS Integration
Bidirectional interfacing with management systems
Real-Time KPI
Operational dashboard with throughput and efficiency metrics
Data Analytics
Historical analyzes for layout and process optimization
Auto Reporting
Automatic reporting for management and stakeholders
PLC Automation for BHS and Baggage Sorting Systems
Development of PLC automation logics for airport baggage handling systems (BHS), with focus on sorters, introduction lines, junctions and intelligent management of baggage flows. The project covered the entire software development cycle, from logic design to commissioning, ensuring operational continuity and integration with airport information systems.
Challenges Faced
- •Deterministic flow management on high-capacity sorters
- •Automatic and manual resolution of jams and line congestion
- •Coordination of intro, merge and junction with dynamic priorities
- •Development of reusable and standardized PLC libraries
- •Real-time integration with airport information systems (BHS/MHS)
Applied Skills
Technologies Used
Results Obtained
- Stable and predictable baggage flows even in peak conditions
- Significant reduction in line downtime thanks to jam recovery logic
- Greater software maintainability through standard libraries
- Faster commissioning and reduction of corrective interventions in the field
- Reliable integration between field automation and airport systems
SCADA Airport Logistics
Creation of a complete SCADA system for managing baggage flows in an important airport hub. The project included analysis of logistics processes, design of supervision pages, alarm modeling and interfacing with PLCs and management systems.
Challenges Faced
- •Management of thousands of events per second with real-time tracking
- •Interfacing with legacy airport management systems
- •Graphic standardization for multilingual operators
- •Reduced routing errors and flow incidents
Applied Skills
Technologies Used
Results Obtained
- Clearer and more efficient supervision for operators and maintenance workers
- 35% reduction in baggage routing errors
- Optimized dashboards for improved operational responsiveness
- Database ready for KPI analysis and predictive maintenance
Virtual Commissioning BHS System
Complete modeling of lines and conveyors for baggage handling in Emulate3D. Direct connection to real PLCs for logic tests, validation of cycles, sequences, alarms, motion and synchronisms before installation in the field.
Challenges Faced
- •Accurately model miles of conveyors and sorters
- •Synchronization with real PLCs for logic validation
- •Performance and cycle time analysis in stress scenarios
- •Coordination between mechanical, electrical and software teams
Applied Skills
Technologies Used
Results Obtained
- 40-50% reduction in actual commissioning time
- Zero critical unexpected events in the field thanks to early validation
- Better collaboration between departments thanks to dynamic simulation
- More mature, stable and performing software on first launch
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