Material processing
Control software for CNC machines and machining centers for wood, ceramic, metals, plastic and marble. Advanced motion control, CAD/CAM integration and automatic ISO program generation.
CNC
We develop control software for CNC machines dedicated to the processing of wood, ceramic, metals, plastic and marble based on Beckhoff TwinCAT technologies.
We use the package TF5100 TwinCAT 3 NC I for managing ISO files and high-performance CNC trajectories.
Multi-axis motion control with advanced interpolations for cutting, milling, drilling and precision machining.
Areas of application:
- •NC Interpolation: multi-axis and complex trajectories
- •ISO Programming: Classic Dialect and GST support
- •Positioning: encoder, homing, machine references
- •Kinematics: cutting, milling, drilling and shaping
Motion Multi-Asse
Advanced management of interpolated axes and complex kinematics
ISO File Management
Robust management of ISO programs for different processes
Real-Time Control
Precise control of position, speed and acceleration
Precision Machining
Accuracy and repeatability for quality workmanship
Automatic Generation of ISO Programs
We develop custom software components for the automatic generation of ISO files starting from structured data.
Complete automation of preparation of work to reduce manual interventions and minimize operator errors.
Optimization of tool paths to improve cycle times, machining quality and tool life.
Areas of application:
- •Data → ISO: automatic and controlled conversion
- •Path Optimization: reduction of cycle times and unnecessary movements
- •Tool Management: tool parameters and compensations
- •Validation: check programs before loading
Software Custom
Dedicated components for automatic generation of CNC programs
Path Optimization
Intelligent toolpath optimization
Tool Parameters
Advanced management of processing parameters
Auto Validation
Automatic checks before running in the car
Unified PLC-CNC platform
We integrate on a single control system the management of PLC, CNC and HMI for material processing machines.
Reduction of system complexity thanks to a coherent and modular software architecture.
Centralized control for diagnostics, maintenance and coordinated updates.
Areas of application:
- •Unified Control: Integrated PLC CNC HMI
- •Diagnostics: centralized diagnostics
- •Parameters: management of recipes and process parameters
- •Updates: coordinated software updates
Unified Platform
A single platform for machine and process control
Reduced Complexity
Simplified and maintainable architecture
Single Diagnostics
One point for analysis and troubleshooting
Central Config
Centralized configuration and parameters
HMI for Operators and Maintenance Workers
We design HMI interfaces dedicated to CNC machine operators for managing processes, setup and diagnostics.
Focus on usability, clarity and reduction of setup times even in complex production contexts.
Multi-lingua to support international installations.
Areas of application:
- •Programs: management and selection of processes
- •Tool Setup: guided tool setup
- •Diagnostics: monitoring and troubleshooting
- •Reporting: analysis of production and cycle times
Program Management
Intuitive management of machining programs
Tool Setup Wizard
Wizards for quick and safe setup
Real-Time Diagnostics
Real-time diagnostics for operators and maintenance workers
Production Reports
Production reports and performance analysis
Wood Panel Processing Machines
Development of a new machine for horizontal drilling of wooden panels. The project required the development of machine control PLC cycles and the creation of a DLL to automatically generate ISO files to load into the machine starting from optimized JSON files.
Challenges Faced
- •Interpolation of different axes with advanced motion technologies
- •Automatic generation of ISO files from proprietary JSON formats
- •Management of ISO Classic Dialect and GST syntax for time optimization
- •Integration of PLC, CN and HMI on a single control
Applied Skills
Technologies Used
Results Obtained
- Single integrated control for PLC, CN and human-machine interface
- Significant simplification of project management
- Speeding up program execution times thanks to GST syntax
- Proprietary software for completely custom HMI management
5 Axis Machining Center
Development of control software for a 5-axis interpolated machining center for solid wood and composite panel processing. The system manages complex machining operations with automatic tool change and wear compensation.
Challenges Faced
- •Management of 5 interpolated axes with complex 3D trajectories
- •Automatic tool change with 60 tool warehouse management
- •Real-time tool wear compensation
- •Path optimization to reduce cycle times
Applied Skills
Technologies Used
Results Obtained
- 25% reduction in cycle times compared to previous solutions
- Automatic management of 64 tools with change in < 3 seconds
- Direct integration with CAM for importing optimized programs
- Improved surface quality thanks to dynamic compensation
Contact us
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