Water processes
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Software for Ozone Systems
We develop PLC software forozone generators, pumps, valves and advanced sensorsfor water treatment.
Complete engineering come onrequirements for control narrative, I/O list and software architecture.
Implementation and calibration ofPID and multi-variable controlsfor stable processes and consistent quality.
Areas of application:
- •Ozone Generators: control, dosage, monitoring
- •Pumps management, sequences, interlocks
- •Sensors: water quality, flow, pressure
- •HMI: monitoring, diagnostics, alarms
Ozone Control
Ozone generator control with automatic dosing
Process Automation
Management of pumps, valves and operating sequences
Sensor Integration
Interfacing water quality and flow sensors
HMI
HMI development for monitoring and diagnostics
Advanced Process Control
We implement algorithmsadvanced controlto ensure process stability and constant water quality.
Controlsmulti-variable, feedforward, cascadeand split-range for complex dosage management.
Advanced PIDswith anti-windup and bumpless transfer for smooth transitions.
Areas of application:
- •PID Advanced: anti-windup, bumpless transfer
- •Multi-Variable: coupled processes
- •Feedforward: measurable disorders
- •Cascade/Split: rings in series, multiple valves
Advanced PID
PID with anti-windup and bumpless transfer
Multi-Variable
Controls for complex coupled processes
Feedforward
Compensation for measurable disturbances
Cascade Control
Series and split-range ring management
Energy Efficiency
Let's optimize theenergy consumption of the systemsthrough intelligent scheduling algorithms.
Pump control withinverter for energy savingand continuous monitoring of KPIs.
Significant reduction in operating costswith ROI documented in less than 2 years.
Areas of application:
- •Smart Scheduling: energy-intensive operations
- •VFD Control: pumps with inverter
- •Energy KPI: real-time monitoring
- •Cost Analysis: consumption reports, costs
Smart Scheduling
Intelligent scheduling of energy-intensive operations
VFD Pumps
Pump control with inverter for savings
Energy KPI
Real-time energy KPI monitoring
Cost Optimization
Consumption reports and operating cost analysis
Traceability
We integrate systemsdata logging and supervisionfor complete traceability of critical parameters.
Automatic reportingfor regulatory compliance and audits with electronic signature.
Integration withmanagement systems and LIMSfor quality validation and certification.
Areas of application:
- •Data Logging: high frequency, critical parameters
- •Auto Reports: regulatory compliance, audit
- •LIMS Integration: validation, certification
- •Audit Trail: electronic signature, history
Data Logging
High frequency logging of critical parameters
Compliance Reports
Automatic reporting for regulatory compliance
LIMS Integration
Integration with management systems and laboratories
Audit Trail
Complete audit trail with electronic signature
Software for Ozone Systems
Complete engineering for ozone generation plants for water treatment. The project included PLC modeling and development for generators, pumps, valves and advanced sensors, implementation of PID and multi-variable controls, HMI development and integration with supervisory systems.
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- •Precise control of ozone generation for consistent water quality
- •PID calibration and multi-variable controls for stable process
- •Reduction of energy consumption while maintaining treatment effectiveness
- •Complete traceability of critical parameters for regulatory compliance
Applied Skills
Technologies Used
Results Obtained
- More stable and automated process with reduction of drifts
- 35% reduction in energy consumption with cycle optimization
- Water quality and system safety at the highest levels
- Significantly reduced commissioning times with full FAT
Purifier Supervision System
Development of a complete supervision system for a large wastewater treatment plant. Integration of all subsystems (screening, sedimentation, aeration, disinfection) into a single SCADA with operational and analytical dashboards.
Challenges Faced
- •Integration of PLCs and controllers from different suppliers and generations
- •Management of thousands of I/Os with long-term data logging
- •Operational dashboards for control rooms and secure remote access
- •Automatic reporting for regulatory bodies and ARPA
Applied Skills
Technologies Used
Results Obtained
- Unified supervision of all subsystems from the central control room
- Data historicization for 10 years with high-performance queries
- Automatic reports compliant with regional ARPA requirements
- Secure remote access for maintenance workers and plant managers
Contact us
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