Commissioning

Test your system before it physically exists.

3D simulation, virtual PLC testing, control logic validation and layout optimization.

Global Presence

Operational Areas

Global presence to support your industrial automation projects anywhere in the world

Active Countries (14)

GLOBAL_OPERATIONS_MAP_v2.0
LIVE

14

Villages

24

Locations

114+

Projects

Digital Twin

Digital Twin

We create photorealistic digital replicas of your systems: machines, robots, conveyors, sensors with accurate physical models.

Our Digital Twin include mass, inertia, friction and gravity simulation for kinematics, dynamics and collision tests without hardware risks.

We import CAD models from Solidworks, Inventor, CATIA and we turn them into simulation-ready functional digital twins.

Simulation Capability:

  • •Realistic Physics: forces, inertia, friction, gravity
  • •Collision Detection: checks interferences and safety spaces
  • •Kinematic Validation: robot reachability and axis movements
  • •Virtual Sensors: encoder, proximity, vision system

Native CAD Models

Direct import from Solidworks, Inventor, CATIA with preservation of original geometries and materials

Accurate Physics

Realistic simulation of masses, inertia, friction and dynamic behavior of components

Collision Detection

Automatic verification of interferences, safety spaces and robot reachability in a virtual environment

Virtual Sensors

Complete simulation of encoders, proximity, photocells and artificial vision systems

PLC Integration

OPC-UA, Profinet, EtherNet/IP connection to physical or virtual PLCs for closed loop testing

Control Logic Testing

Verify automatic sequences, state transitions and complete operating cycles in a simulated environment

Safety Logic Validation

Test interlocks, emergency stops, light curtains and fail-safe safety circuits

Cycle Time Optimization

Measure cycle times, identify bottlenecks and optimize motion parameters

PLC Testing

PLC Virtual Testing

Direct connection between virtual environments and real PLCs or soft-PLC (Siemens PLCSim, Rockwell Emulate, Factory I/O).

Comprehensive tests of control logics, operating sequences, interlocks and safety on 3D models before hardware deployment.

Preventive debugging which eliminates errors in the field and drastically reduces actual commissioning times.

Supported integrations:

  • •OPC-UA: universal connectivity to any PLC
  • •Profinet/EtherNet-IP: native industrial protocols
  • •TIA Portal: Siemens PLCSim Advanced native integration
  • •Studio 5000: Rockwell Emulate3D connection
Emulate3D

Emulate3D for Logistics

We implement solutions Emulate3D by Rockwell Automation for warehouse simulation, sortation systems, AGV and AS/RS.

Test throughput, layout optimization and verify control logic on complex logistics systems before implementation.

Risk reduction and time-to-market for intralogistics projects with advance validation of each component.

Areas of application:

  • •Warehouse Automation: automatic warehouses, picking stations
  • •Conveyor Systems: merge/divert, accumulation, sorting
  • •AGV/AMR: autonomous fleets, routing, collision avoidance
  • •WMS Integration: end-to-end testing with management systems

Warehouse Simulation

Complete modeling of automatic warehouses with picking stations, buffers and storage systems

Conveyor Systems

Simulation of conveyors, merge/divert, accumulation zones and sorting systems

AGV/AMR Fleet

Test autonomous vehicle fleets with dynamic routing, collision avoidance and route optimization

Throughput Analysis

Flow optimization, bottleneck identification and production capacity validation

Emulation 3D and Simulation

3D simulation of a bottling line with belt conveyors, bottle accumulation and filling stations. Layout and throughput tests for the food industry

Contact us

A quote, a particular request, or simply a coffee to meet us? Write to us and we will reply to a "nano-second".

Address
Piazza Maestri del Lavoro 7
20063, Cernusco sul Naviglio (MI)
Italy
Address
Piazza dei Martiri 1
40121, Bologna (BO)
Italy
Commissioning e Virtual Commissioning - Oncode Industrial