Test benches
Automation of test benches for testing hydraulic, electrical and mechanical components. Recipe management, data acquisition and automatic reporting.
Test Benches for Hydraulic Components
We develop automation software for test benches for hydraulic components with management of pressures, flow rates and test cycles.
Electrical, mechanical and hydraulic integration via software with complete process control.
Generation automatic reports and complete traceability for component certification.
Areas of application:
- •Pressure Control: motor pumps, valves, regulators
- •Flow Measurement: flow rates, meters
- •Cycle Management: test sequences, timing
- •Data Logging: acquisition, historical
Pressure Control
Motor pump pressure control with real-time display
Flow Management
Flow management and automated test cycles
Real-Time Charts
Real-time graphs with configurable intervals
Data Logging
High frequency data acquisition for analysis
Recipe Management
We implement systems recipe management for automatic execution of programmable and repeatable test sequences.
Every step of the recipe checks setpoints, ramps, stabilization times and acceptance criteria.
Complete traceability with timestamp, operator signature and audit trail.
Areas of application:
- •Recipe Editor: drag
- •Setpoints: pressure, flow rate, temperature
- •Ramps: stabilization times, transitions
- •Acceptance: limits, criteria, validation
Recipe Editor
Recipe editor with drag
Setpoint Control
Pressure, flow and temperature setpoint management
Ramp Control
Controlled ramps with stabilization times
Auto Acceptance
Automatic acceptance criteria with configurable limits
Data Acquisition
Systems high frequency data acquisition for recording parameters during tests (up to 1kHz).
Visualization real-time graphics , statistical analysis of results and automatic report generation.
Data export in standard formats (CSV, PDF, Excel) for integration with quality systems.
Areas of application:
- •High-Speed Acquisition: up to 1kHz
- •Real-Time Charts: trend, overlay, zoom
- •Statistics: average, deviation, trend
- •Export: CSV, PDF, Excel
High-Speed Data
High frequency data acquisition up to 1kHz
Real-Time Trends
Real-time pressure, flow and temperature graphs
Statistical Analysis
Statistical analysis: average, deviation, trend
Auto Reports
Automatic generation of reports in PDF, Excel
Quality Systems Integration
We integrate the test benches with corporate quality management systems for complete traceability from component to final report.
Compliance ISO 9001 with non-compliance management and approval workflow.
Digital test certificates with electronic signature and MES/ERP integration.
Areas of application:
- •ISO 9001: compliance, audit
- •Traceability: component → test → report
- •MES Integration: automatic test orders
- •Certificates: digital, electronic signature
ISO Compliance
ISO 9001 compliant for quality management
Full Traceability
Component traceability → test → final report
MES Integration
MES integration for automatic test orders
Digital Certificates
Digital test certificates with electronic signature
Hydraulic Components Test Bench
Development of a complete automation system for test benches of hydraulic components. The project required electrical, mechanical and hydraulic integration via software, with management of pressures up to 400 bar and variable flow rates for validation of pumps, valves and regulators.
Challenges Faced
- •Simultaneous management of multiple motor pumps with independent pressures and flow rates
- •Synchronization of test cycles with critical stabilization times
- •Automatic generation of reports compliant with ISO 9001 standards
- •Intuitive operator interface for unskilled personnel
Applied Skills
Technologies Used
Results Obtained
- Automated tests performed in real-time with acquisition up to 1kHz
- Step-by-step test recipes with automatic validation
- Completely autonomous client in managing and creating tests
- Automatic PDF/Excel reporting with integrated electronic signature
Proportional Valve Test System
Creation of an advanced test bench for the validation of proportional valves and hydraulic components. The system integrates high-frequency data acquisition, multi-loop control and automatic reporting for product certification.
Challenges Faced
- •Precise control of proportional valves with variable dynamic response
- •Synchronous acquisition of multiple physical quantities (pressure, flow rate, temperature)
- •Certification of conformity with automotive and aerospace standards
- •Reduction of test times while maintaining measurement accuracy
Applied Skills
Technologies Used
Results Obtained
- 60% reduction in test times compared to manual procedures
- Measurement accuracy < 0.1% of full scale
- Complete component-test-report traceability for audits
- Integration with MES system for automatic test orders
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